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Research Article Open access CC BY 4.0

Thermal Performance of High Power LED on Boron Doped Aluminium Nitride Thin Film Coated Copper Substrates

Zeng Yin Ong, Subramani Shanmugan, Devarajan Mutharasu

Journal of Scientific Research and Reports · pp. 109–119 · Published 15 Dec 2014

10.9734/JSRR/2015/14232

Abstract

Aims: The paper is aim to study the thermal performance of Boron doped Aluminium Nitride (B-AlN) thin film coated over Copper (Cu) substrate to improve surface configuration of the interface between two materials with different synthesis parameters. Study Design: Synthesis of Boron doped AlN thin film by sputtering and post processed for various temperatures. The processed samples were characterized to study the behavior of B doping as well as the annealing temperature in changing the properties of B doped AlN thin film. The structural and surface properties were studied and reported. Place and Duration of Study: Nano Optoelectronic Research Laboratory, School of Physics, University Sains Malaysia, Penang 11800, Malaysia, between December 2013 and July 2014. Methodology: B-AlN thin films were prepared with five different gas ratios over Cu substrates by DC-RF coupled sputtering method and suggested for thin film based thermal interface material (TIM). 3W green LED package was tested with B-AlN thin films coated Cu substrates through thermal transient and surface analysis. The results are compared with the performance of bare Cu substrates. Results: The thin film prepared with gas ratio of Ar 7: N2 13 coated at 200°C showed the lowest thermal resistance Rth (53.27 K/W), board to ambient thermal resistance RthB-A (36.03 K/W) and the lowest junction temperature Tj(120.98°C) at higher driving current (700 mA). Surface analysis results show that the thin film mentioned above exhibits low in surface roughness (8 nm) and range of valley depth (30-80 nm), which contribute in thermal performance of LED. Conclusion: Overall, B-AlN films coated with gas ratio of Ar 7: N2 13 are more favorable in reducing both total thermal resistance and junction temperature (Tj) of LED.

B-AlN thin film high power LED junction temperature thermal resistance surface roughness measurement.

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